Studying the Corrosion Protection Behavior of an Epoxy Composite Coating Reinforced with Functionalized Graphene Oxide by Second and Fourth Generations of Poly(amidoamine) Dendrimers (GO-PAMAM-2, 4)

Document Type : Original Article

Authors

1 School of Chemical Engineering, College of Engineering, University of Tehran, Kish International Campus, Tehran, Iran

2 School of Chemical Engineering, College of Engineering, University of Tehran, Tehran, Iran

3 Department of Resin and Additives, Institute for Color Science and Technology, Tehran, Iran

4 Department of Surface Coatings and Corrosion, Institute for Color Science and Technology, Tehran, Iran

5 Materials Science and Technology, Civil and Engineering Department, Università di Perugia, Loc. Pentima Bassa 21, 05100 Terni, Italy

Abstract

In this research, graphene oxide (GO) nanoparticles were modified by second and fourth generations of poly(amidoamine) dendrimers in order to improve the particle dispersion quality in the epoxy matrix and therefore its barrier anti-corrosion performance. Confirmation on the GO surface modification by Polyamidoamine generation 2 (PAMAM2) and polyamidoamin generation 4 (PAMAM4) was carried out by Fourier transforms infrared (FT-IR) spectroscopy and thermogravimetric analysis (TGA). The corrosion protection properties of the epoxy composites against corrosive electrolyte (3.5 wt.% NaCl solution) was investigated by salt spray and electrochemical methods. The dispersion of unmodified and modified GO sheets in the epoxy matrix was studied by FE-SEM analysis. The FT-IR test results evidenced that the GO sheets were successfully modified with PAMAM 2 and 4 via the covalent binding mechanism.  Salt spray and EIS test results revealed that the epoxy composites loaded with GO-PAMAM4 and PAMAM4 showed the highest improvement in the corrosion resistance. FE-SEM images from the fracture surface of the coatings revealed that the dispersion of GO sheets within the epoxy coating was improved after modification by PAMAM4.

Keywords


  1. H. Zheng, Y. Shao, Y. Wang, G. Meng, B. Liu. Reinforcing the corrosion protection property of epoxy coating by using graphene oxide–poly (urea–formaldehyde) composites, Corros. Sci., 123(2017), 267-277.
  2. B. Ramezanzadeh, Gh. Bahlakeh, M.H. Mohamadzadeh Moghadam, R. Miraftab, Impact of size-controlled p-phenylenediamine (PPDA)-functionalized graphene oxide nanosheets on the GO-PPDA/Epoxy anti-corrosion, interfacial interactions and mechanical properties enhancement: Experimental and quantum mechanics investigations, Chem. Eng. J. 335(2018) ,737-755.
  3. M. G. Sari, M. Shamshiri, B. Ramezanzadeh, Fabricating an epoxy composite coating with enhanced corrosion resistance through impregnation of functionalized graphene oxide-co-montmorillonite Nanoplatelet, Corros. Sci., 129(2017), 38-53.
  4. Y. Ye, D. Zhang, J. Li, T. Liu, J. Pu, H. Zhao, L. Wang, One-step synthesis of superhydrophobic polyhedral oligomeric silsesquioxane-graphene oxide and its application in anti-corrosion and anti-wear fields, Corros. Sci., 147(2019), 9-21.
  5. N. Yang, T. Yang, W. Wang, H. Chen, W. Li, Polydopamine modified polyaniline-graphene oxide composite for enhancement of corrosion resistance, J. Hazard. Mater., 377(2019), 142-151.
  6. T. Yang, Y. Cui, Z. Li, H. Zeng, Sh. Luo, W. Li, Enhancement of the corrosion resistance of epoxy coating by highly stable 3, 4, 9, 10-perylene tetracarboxylic acid functionalized graphene, J. Hazard. Mater., 357(2018), 475-482.
  7. M. Cui, S. Ren, J. Pu, Y. Wang, H. Zhao, L. Wang, Poly (o-phenylenediamine) modified graphene toward the reinforcement in corrosion protection of epoxy coatings, Corros. Sci., 159(2019), 108-131.
  8. D. Chen, H. Feng, J. Li, Graphene oxide: preparation, functionalization, and electrochemical applications, Chem. Rev., 112(2012), 6027-6053.
  9. D. Chen, H. Feng, Ji. Li, Electrically conductive rubbery epoxy/diamine-functionalized graphene nanocomposites with improved mechanical properties, Compos. Part B Eng., 67(2014), 564-570.
  10. P. Mancinelli, T. F. Heid, D. Fabiani, A. Saccani, M. Toselli, M.F. Fréchette, S. Savoie, E. David, Electrical conductivity of graphene-based epoxy nanodielectrics, Annual Report Conference on IEEE., 2013, 772-775.
  11. J. Liang, Y. Wang, Y. Huang, Y. Ma, Z. Liu, J. Cai, Ch. Zhang, H. Gao, Y. Chen, Electromagnetic interference shielding of graphene/epoxy composites, Carbon, 47(2009), 922-925.
  12. Y. Li, R. Umer, A. Isakovic, Y. Abdul Samad, L. Zheng, K. Liao, Synergistic toughening of epoxy with carbon nanotubes and graphene oxide for improved long-term performance, Rsc. Adv., 3(2013), 8849-8856.
  13. S. Pourhashem, M. R. Vaezi, A. Rashidi, M. R. Bagherzadeh, Distinctive roles of silane coupling agents on the corrosion inhibition performance of graphene oxide in epoxy coatings, Prog. Org. Coat., 111(2017), 47-56.
  14. X. Sheng, W. Cai, L. Zhong, D. Xie, X. Zhang, Synthesis of Functionalized Graphene/Polyaniline Nanocomposites with Effective Synergistic Reinforcement on Anticorrosion, Ind. Eng. Chem. Res., 55(2016), 8576-8585.
  15. Z. Yu, L. Lv, Y. Ma, H. Di, Y. He, Covalent modification of graphene oxide by metronidazole for reinforced anti-corrosion properties of epoxy coatings, Rsc Adv., 6(2016), 18217-18226.
  16. M. Nonahal, H. Rastin, M. R. Saeb, M. Ganjaee Sari, M. Hamedian Moghadam, P. Zarrintaj, B. Ramezanzadeh, Epoxy/PAMAM dendrimer-modified graphene oxide nanocomposite coatings: Nonisothermal cure kinetics study, Prog. Org. Coat., 114(2018), 233-243.
  17. D. A. Tomalia, H. Baker, J. Dewald, M. Hall, G. Kallos, S. Martin, J. Roeck, J. Ryder, P. Smith, A new class of polymers: starburst-dendritic macromolecules, Polym. J., 17(1985),117.
  18. G. R. Newkome, Z. Yao, G. R. Baker, V. K. Gupta, Micelles. Part 1. Cascade molecules: a new approach to micelles. A [27]-arborol, J. Org. Chem., 50(1985), 2003-2004.
  19. E. Abbasi, S. Fekri Aval, A. Akbarzadeh, M. Milani, H.Tayefi Nasrabadi, S. Woo Joo, Y. Hanifehpour, K. Nejati-Koshki, R. Pashaei-Asl, Dendrimers: synthesis, applications, and properties, Nanoscale Res. lett., 9(2014), 247.
  20. M. Ramezanzadeh, M. Asghari, B. Ramezanzadeh, Gh. Bahlakeh, Fabrication of an efficient system for Zn ions removal from industrial wastewater based on graphene oxide nanosheets decorated with highly crystalline polyaniline nanofibers (GO-PANI): Experimental and ab initio quantum mechanics approaches, Chem. Eng. J., 337(2018), 385-397.
  21. R. Esfand, D. Tomalia, Laboratory synthesis of poly (amidoamine)(PAMAM) dendrimers, Dendrimer Dendritic Polym., 45(2001), 587-604.
  22. B. Klajnert, M. Bryszewska, Dendrimers: properties and applications, 2001.
  23.  Gh. Bahlakeh, B. Ramezanzadeh, M. Ramezanzadeh, Corrosion protective and adhesion properties of a melamine-cured polyester coating applied on steel substrate treated by a nanostructure cerium–lanthanum film, J. Taiwan Inst. Chem. Eng., 81(2017), 419-434.
  24. M.Jouyandeh, O. Moini Jazani, A.H. Navarchian, M. Shabanian, H. Vahabi, M.R. Saeb, Surface engineering of nanoparticles with macromolecules for epoxy curing: development of super-reactive nitrogen-rich nanosilica through surface chemistry manipulation, Appl. Surf. Sci., 447(2018), 152-164.
  25.  F. Mansfeld, C. Tsai, Determination of coating deterioration with EIS: I. Basic relationships, Corrosion, 47(1991), 958-963.
  26. D. Xia, S. Song, J. Wang, H. Bi, Z. Han, Fast evaluation of degradation degree of organic coatings by analyzing electrochemical impedance spectroscopy data, Trans. Tianjin Univer., 18(2012), 15-20.